What
is a metal casting?
A casting
is a metal part formed by pouring molten metal into a sand
mold or metal die. The mold or die is comprised of two halves
that, when mated together, form a cavity into which the
molten metal is poured. The mold or die form the external
surface of the casting. If an internal cavity is required
in the casting, a core is placed inside the mold cavity
After the metal solidifies, the mold is broken, the cores
removed and the part is readied for finishing operations.
The sand is then remolded and used again. When a metal die
is used, the two halves of the die are separated and the
solidified casting is removed. The die is then reused.
What
metals can be cast?
Virtually any metal that can be melted can and is being
cast in foundries today. The most common alloys used in
metalcasting are shown below. Metals are most commonly categorized
as ferrous or nonferrous.
Ferrous
Metals |
Nonferrous
Metals |
|
|
Gray
Iron |
Cast
Copper Alloy |
Ductile
Iron |
Brass
|
Cast
Steel |
Magnesium |
Cast
Iron |
Cast
Aluminum |
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